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Hemp, a Cannabis Sativa plant, has been utilized to make a wide range of industrial and consumer products. And, in just the last few years, we've seen the industrial hemp business develop at an exponential rate as consumer interest in hemp products has grown.

Industrial hemp processing equipment such as ethanol centrifuge extractor is available in Cedarstone Industry. Their machines are ideal for ethanol and hemp extraction at low temperatures. These machines are excellent for simple operation, maintenance, and customizing settings to meet your individual needs. 

Moreover, the ethanol centrifuge extractor from Cedarstone Industry meets the most recent regulations, guidelines, and (GMP) criteria without the need for on-site installation, a completely modular design is delivered. To ensure safety, high-quality transmission and motor components are encased.

Industrial hemp products range from food and clothes to building materials, and they market it as a fiber, seed, or dual-purpose crop. Because of the many applications of hemp harvest and its ingredients, hemp cultivation, post-processing, and hemp processing will determine the intended use or final product. This article will discuss the most delicate equipment for processing hemp fiber and seed production.

You must first divide the industrial hemp stalks into internal and external components before being processed for their strong fiber. Hemp processors can use either the old retting procedure or the current decortication approach.

The average processing period for hemp fiber is 90 hours for acid/base processing and 48 hours for enzyme retting. Expecting to last 24 hours, plus the additional 24 hours for conditioning, are the non-mobile decortication.

Traditional industrial hemp retting

 The industry considers the traditional procedure of retting to be one technique of processing industrial hemp. The pectin, which is the material that links the solid woody center of the hemp stalk, also known as the hurd fiber, and the softer, more fibrous outside, is degraded in this process.

There are three kinds of retting that use either: 1) microorganisms, 2) acids and bases, or 3) special enzymes. The latter two, referred to as water and chemical retting, need specialized hemp processing equipment from Cedar Industry. The most frequent retting method, field retting, merely involves microorganisms present in the stem or soil.

Advantages and disadvantages

The cost-effectiveness and accessibility of processing industrial hemp fiber by retting are two advantages. Field retting, also known as controlled rotting, requires that a farmer supervise and maintain hemp stalks left on the ground for several weeks. Field retting has the drawback of being dependent on cooperative weather conditions. Field retting takes many weeks to complete. You can speed the process when the weather is warm with periodic precipitation; however, delaying the process when the weather is poor. Furthermore, over-retting can reduce the quality of industrial hemp fiber and lessen its strength.

Time & money invested.

When holding the processing liquid at 30°C, the average duration for processing acid/base in industrial hemp is 90 hours.

The predicted processing time for the unique enzyme retting procedure is 48 hours, with conditioning temperatures ranging from 17 to 23°C and relative humidity ranging from 55 to 65 degrees.

The anticipated cost of two phases of industrial hemp fiber processing is $305,18 per acre. The cost only includes the equipment, gasoline, operator labor, and repair and maintenance costs.

Industrial hemp decortication in the 21st century

Industrial hemp decortication is a complicated hemp processing technology that breaks the hemp stalk to separate the bast and hurd fiber. This approach is made feasible by a decorticator machine, which uses a hammermill-like mechanism to mechanically separate the inner hurd fibers from the outer bast fibers of hemp stalks.

Non-mobile decortication in two phases

1. The industrial hemp stems are first “cured for 24 hours at ambient temperature, followed by 14 hours at 50°C.”

2. A conditioning time of 24 hours at 22 to 24°C indicates bringing the samples to their optimal stiffness.

Advantages and disadvantages

• One advantage of employing this approach is that it processes hemp stalks faster than conventional retting. 

• Another benefit over retting is that it is less reliant on weather conditions because technology advancements have made it feasible to process wet hemp using a decorticator.

• Traditional renting, on the other hand, is less expensive and more accessible.

• Because decortication is dependent on mechanical equipment, farmers make considerable expenditures based on the equipment configuration.

Time & money invested.

A stationary industrial hemp decortication facility can process around 10 tons of hemp per hour.

According to studies, the sole instrument necessary for the decortication procedure is the decortication machine.

The only extra expense of non-mobile decortication is the workforce, which varies according to the size of the industrial hemp processing plant.

Cost and Time Invested

A non-mobile industrial hemp decortication facility that can process 10 tons of hemp per hour costs between $2 million and $2.5 million.

According to studies, the sole instrument necessary for the decortication procedure is the decortication machine.

The only extra expense of non-mobile decortication is the workforce, which varies according to the size of the industrial hemp processing plant.

Industrial Hemp Extraction Systems

If you are in need of efficient and cost-effective systems and equipment for extraction, then Cedarstone Industry is the company for you. As a leading manufacturer of hemp extraction equipment, they can definitely provide the hemp market with closed-loop low-pressure ethanol extraction products. They offer complete turnkey CBD extraction equipment and systems and also hemp centrifuge extractors for commercial uses.

Conclusion

It has resulted in a rise of cannabis-related enterprises, ranging from medical cannabis facilities and CBD extraction equipment production plants to industrial hemp farms. The legal cannabis and hemp business, which is still relatively new, has space to expand and create more efficient harvesting and processing controls and procedures that fulfill regulatory compliance.

Hemp farmers currently producing hemp are already setting the bar for cultivation and processing by being the first to deploy modern technology that removes the need for manually harvesting and processing hemp. You can determine the ideal hemp farm and processing equipment by the intended use of the hemp plant material.

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