All the leading brands go for custom cardboard boxes instead of using standard sized boxes. Of course sourcing custom cardboard boxes requires additional efforts when compared to sourcing standard sized shipping boxes. It is not without reasons all the top brands take these extra efforts. They see a great advantage in opting for custom packaging cardboard boxes.
It would be best to get help from a professional packaging design engineer before you approach your custom cardboard box manufacturer. Based on the product size and shape, your packaging design engineer would decide the size of the custom cardboard box size.
You will be able to save considerably on the material cost by using custom cardboard boxes for shipping. Even a minor increase in the box size will have a cumulative impact on the overall cost. It is therefore best focusing on optimal box sizes.
Further to that, when the cardboard box is larger than the required size, you will be required fill the void using cushioning supplies to prevent the products in the box from jostling. If the products are not held in place during shipping it could easily get damaged. You would also unnecessarily be increasing the cost on cushioning supplies. As you could already notices, we are talking about massive savings at multiple levels by switching to custom cardboard boxes. We cannot also forget the increase in the shipping cost, when the boxes are larger than required. You should take into account the weight of the cushioning or void filling material while calculating the weight per unit for shipping.
Your packaging design engineer will be able to fine-tune all these factors to provide you with the best packaging solution. Your responsibility does not end with just designing the optimal box size or packaging solution but it further extends to sourcing the finest quality custom printed shipping boxes from the most reputed manufacturers in the industry. Here again all the screening efforts are required only until you lock upon the best manufacturers. If you invest enough time right at the start, you will save yourself from dubious suppliers and from the associated headaches.
You cannot lose sight of the quality of the custom packaging supplies while sourcing. Customizing your cardboard boxes is primarily to reduce the overall packaging and shipping supplies cost. You should not try to achieve cost savings by compromising on the quality of the packaging and shipping supplies. If you were to do that, it would prove to be counterproductive approach and certainly not useful on the long run. The rate of damage during shipping and handling will increase which will offset the initial savings. More to that, you would also have ruined your hard earned reputation in the industry. Winning back the trust of the retailers and customers would not be an easy task. You would be required to work twice harder win back the trust and confidence of your customers. Save yourself from all such hassles by opting for the finest quality packaging supplies.
