PP BCF Heat Set Yarn
As the name advocates, BCF yarn stands for Bulk Continuous Filament which is one long continuous strand of filament used in manufacturing of carpet& rugs. The polymer used to extrude yarn is Polypropylene. The heat setting is a thermosetting process which brings volumetric growth (Bulkiness), softness, resistance to wrinkles and temperature to the yarn.
PP BCF yarn are offered in Doped Dye, Raw White, Mono, Tri-colors in wide range of Decitex& filaments with or without UV treatment in Normal, Soft, Super Soft finishes. PP fibres are similar to natural Wool and Softalmost as Nylon and has economical advantage over Wool and Nylon.
The PP BCF Heat Set Yarn can be used to produce following type of carpet qualities:
Tufted Carpets –
- Cut pile plain
- Cut pile heat set
- Cut pile shaggy
- Cut pile frieze
- Cut pile graphic
Rugs and Woven wall to wall carpets–
- Cut & Pile
- Shaggy
Why Polypropylene BCF Heat Set yarn is just the right option for carpet making?
Polypropylene is a very light material as compared to other natural and polymers grade synthetic fibers. It has specific gravity of 0.90 compared to other fibres such as Viscose (Rayon) – 1.50, Polyester- 1.38, Cotton-1.54, Nylon-1.14, Wool-1.31, Acrylic- 1.17 and for Silk -1.33. Specific gravity of PP is less than the water ( 1.00) and its wide availability and cost economics makes it suitable for carpet & rug industry.Apart from above, the advantage of PP BCF yarn are :
- Highly stain resistant.
- Durability
- Colour Fastness as master batch is blended with polymer during extrusion.
- High Fraying / Shedding resistance
- High water resistance
- High infestation resistance
- Easy to clean
- Better option for low traffic areas.
PP BCF Yarn applications in floor covering industry:
- Wall to wall Carpets
- Rugs
- Mats, Runners & Stair carpet
- Prayer Carpets
- Automotive Mats and upholstery
- Fibres for Underlays and non-woven flooring
- Carpet Tiles
Other applications of PP BCF Yarn :
- Ropes
- Upholstery
- Sports equipment
- Flexible Slings
- Strips/Tapes
- Garden Furniture
Yarn Testing and Quality checks
- Yarn count verification
- Elongation / Tenacity properties
- Anti-Static test
- Shrinkage & Crimping properties
- Colour matching
- Loop & Cut Side checking
- Interlacing Nips count verification
- TPI (Twist per inch) check
- Twisted Yarn count verification
Abilities of PP BCF Yarn Exporter
- Quality PP BCF Yarn
- Quality checks at each stage of process
- Ability to supply in bulk and in shortest possible time
- Affordable
- Strategically located.
- Dedicated after sales & service