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Production Process and Process Requirements of Customized Wardrobe _ Processing

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Original Title: Production Process and Process Requirements of Customized Wardrobe Hint Traditional finished wardrobes in life bring many inconveniences to home decoration, and also bring many troubles to public life, while customized wardrobes solve these problems very well. In the era of high housing prices, it is particularly important to make rational use of every inch of space in the home. Although the traditional finished wardrobe has the advantage of ready-to-use, it has the problem that the size and apartment space are difficult to match perfectly, so many families will choose customized wardrobe to solve this problem. The following will give you a comprehensive interpretation of the production process and process of customized wardrobe. Six Big Step Step 1 Setting out Before each wardrobe product is produced, it has to be laid out by a lofting engineer, but lofting is generally only used to make a special-shaped wardrobe structure. 2 Material selection and cutting Generally speaking, the material selection of wardrobe factories is carried out according to the following criteria: (1) that texture of the wood material is beautiful, the weight is moderate, and the toughness is good; (2) Pay attention to the quality of wood, eliminate the defects such as dead knot, burst, blackening, mildew and tree core line, and reflect the good level of timber. After that, it is arranged to cut materials, each product is cut according to the size ratio on the drawing, and the products with good materials are first taken to the carpentry workshop to start production. 3 Carpentry Carpentry is actually a process in which each part of the product is processed into the shape and size required by the drawing from the raw material. 4 Paint Painting is very important for the effect of the wardrobe, and the smoothness and brightness of its surface determine the beauty of the wardrobe. Good wardrobe brands and environmentally friendly products are strictly required to use paint. 5 Expand the full text Humming cloth Sofa chairs or other products that need to touch cloth, after finishing painting, it is necessary to start touching cloth. (Not much here) 6 Installation and packaging After all the product processes are completed, it is necessary to install some accessories and so on, and the product is also the most completed after installation. Product packaging for the protection of products is also crucial, generally first use pearl cotton to wrap each part of the furniture, then use paper to pack, and then use tape to seal all, and then nail wooden frame protection. Production process flow Because many people now choose to customize the plate wardrobe, the following is an example of the plate wardrobe to introduce its detailed production process. The production process of plate wardrobe is composed of many links and steps, such as the preparation of raw materials, carpentry, painting and decoration, and the final product packaging and warehousing. The complexity of the plate process is closely related to many factors such as the appearance design of the product, the product structure,bespoken tape measure, the materials used and the number of product varieties on the production line. For the drawer bottom plate, only cutting is needed, while for the honeycomb hollow floor cabinet panel, the processing of a single panel needs more than 20 processes to complete. Production process flow Panel wardrobes have different technological processes due to their different surface materials and surface decorative effects. The main representative categories are: wood panel wardrobes, sticker panel wardrobes, solid color panel wardrobes and melamine panel wardrobe, as well as the mixed panel wardrobe composed of one, two or more of the above categories. Production route For the convenience of operation, the production of plate wardrobe is usually divided into two lines A and B. Line A is the workpiece of MDF paster or white oil coating line, and the specific route is as follows: A: Cutting pressing plate (nailing) edge cleaning (slotting) Gong machine plastering paster primer dry sand finish installation. B: The processing route of the processing plate (veneer) is as follows: cutting, pressing plate, edge cleaning,mini tape measure, edge sealing, trimming and installation. Because the working procedure of line B is simple, the cutting time of line B is usually 3-4 days later than that of line A, so that the two lines can be matched and packaged. Manufacturing Process Requirements and Tools for Plate Wardrobe 1 Tools required for machine section: Paper press, electronic moving saw, gang saw, nail frame, cold press, double head saw, gang drill, sliding table saw, end mill, flower groove machine, edge banding machine, etc. 2 Some tools and quality requirements for the machine-made section: (1) Process requirements for paper pressing: The processed board and paper must be pasted firmly and smoothly, and no degumming, delamination, bubbles, scratches, wrinkles, rotten paper, indentation and other sundries are allowed. (2) Quality requirements of the press: a. Plates shall be glued firmly ? No degumming is allowed. When the plate is inserted, it must be aligned with the two adjacent sides of the framework. After cold pressing, custom tailor tape ,personalised tailor tape, the position deviation of the upper and lower plates is less than 1.5cm. b. The surface of the parts shall be clean after cold pressing. . Smooth, no obvious skeleton marks, bending deformation, scratches and excessive gluing are allowed. c. The core strip of the arc plate shall be tight. ? Smooth surface, natural transition, no glue pollution. (3) Quality requirements of milling machine: a. The mold must be made accurately. ? The shape and size after processing shall be consistent with the drawing, and the allowable tolerance for the size of non-joint bending position shall be ± 1.5mm. b. Machined surfaces must be smooth ? Smooth lines, natural transition, smooth surface of parts after processing, no broken edges, tears, scratches and other phenomena, clean surface of parts, no sundries, no sawdust. 3 Quality requirements of milling machine: (1) Quality requirements for white blank grinding: the surface of the part shall be free of burrs, the edge shall be smooth and free of unevenness, the corner of the plate surface shall have chamfers, and it is better not to scratch hands. After grinding, there shall be no deformation phenomenon that is not in place. (2) Quality requirements for plastering: the surface shall be solid, smooth and uniform in thickness. Sand penetration is not allowed, and there shall be no pits, sand holes, air holes, accumulated putty, etc. The putty at the hole position must be cleaned up, and the parts not subject to plastering shall be kept clean. (3) Quality requirements of the primer: mix the paint and clean the board surface in strict accordance with the formula. The coating surface shall be free of pinholes, granules, paint slag, uneven spraying, no sagging, no shrinkage cavity, rising edge, bubbling, etc. The coating must cover the batch ash bottom. (4) Quality requirements for dry sand: the paint surface after polishing shall be smooth, free of pinholes and nail holes, and free of sand through the paint coating. The sand road shall be straight and fine, free of groove marks and sand marks of the grinder. If there are sand through the corners, wires and arcs of the paint coating, the primer shall be added before polishing. (5) Requirements for sticker parts: After polishing, the parts shall be smooth and bright, with sand penetration, no sand marks, no sand penetration and scratches. After polishing, the parts shall be wiped clean before being put back to the iron frame. (6) Quality requirements for white background: 400 , 600 # and 800 # sandpaper must be used for bright and matte parts. The polished parts shall be smooth and bright, with no shadow sand marks, no sand penetrating the bottom and no fluffing. However, the parts shall be thoroughly sanded and shall not be in place. The parts penetrated by sand shall not be covered with oil pen. (7) Quality requirements for dust blowing treatment: the painted surface shall be clean and free of ash and dust particles, and the sawdust at the hole and slot must be cleaned. (8) Quality requirements for finish paint: the surface shall be sprayed evenly, flat and smooth, free of sagging, shrinkage cavity, edge expansion, bubbling and wrinkling. The outside of the molding foot shall be basically the same as the plane, free of paint accumulation and abrasion. The parts that do not need to be sprayed shall be kept clean, and the edge paint lines shall be neat. (9) Transparent oil spraying quality requirements: the surface shall be sprayed evenly, flat and smooth, free of sagging, shrinkage cavity, and the parts that do not need to be sprayed shall be kept clean, and the edge paint line shall be neat. (10) Polishing quality requirements: The surface of the plate after polishing shall have mirror-like luster, and shall be free of visible polishing lines, dew, wrinkle, bubbling and other phenomena. The remaining wax after polishing shall be wiped clean. 4 Quality requirements for packaging section: (1) Quality requirements for manual trimming and coloring: a. Trimmed part ? No wound, sand injury, scratch and other phenomena are allowed. Keep the board surface clean, and no sawdust, glue and other sundries are allowed. b. Edge strip opening after manual trimming ? Must be smooth. The right angle part should be sanded. Keep the right angle and do not sand into a circular arc. c. Parts after trimming shall be subject to color treatment. The color of the holding color should be consistent with the tone of the board surface, and too much color difference is not allowed. (2) Quality requirements for manual installation: the parts must be installed firmly, the board surface shall be kept clean, and no scratch, indentation,bra measuring tape, bruise, abrasion and other phenomena are allowed. (3) Packaging quality requirements: a. The products must pass the inspection before they can be packed. ? Components must be placed according to the stacking requirements of the packing list. b. The gummed paper for sealing the box must be pasted firmly ? The packing belt must also be tightened, and the product stacking must conform to the requirements. Don't spend a penny if you are not satisfied with the design! Return to Sohu to see more Responsible Editor:. tape-measure.com


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