Direct-to-film (DTF) printing is transforming the custom apparel industry, offering small businesses and entrepreneurs a cost-effective, versatile way to create vibrant, durable designs. At the forefront of this revolution is the Roland VersaSTUDIO BY-20, a compact desktop DTF printer that, paired with Roland DTF ink, delivers professional-grade results. In 2025, the Roland BY-20 and its S-PG inks are trending as go-to solutions for print shops and startups, thanks to their ease of use, efficiency, and ability to produce high-quality transfers for a wide range of fabrics. This article explores the power of Roland DTF technology, its benefits, and how it’s shaping the future of custom apparel.
What Is Roland DTF Printing?
DTF printing involves printing designs onto a special film, applying adhesive powder, and curing the design before transferring it to fabric via a heat press. Unlike traditional methods like screen printing or heat transfer vinyl (HTV), DTF requires no weeding, making it faster and more efficient. The Roland BY-20, a leading DTF printer, uses Roland S-PG DTF inks (CMYK and White) to produce vibrant, detailed graphics that adhere to materials like cotton, polyester, denim, nylon, and rayon.
The Roland BY-20 stands out for its compact design, affordability, and integrated contour-cutting functionality, which allows it to double as a vinyl cutter for heat transfer graphics. Paired with Roland’s S-F164 transfer film and S-POWDER, the BY-20 offers a complete DTF solution, making it ideal for businesses like those supported by DTG PRO, which specialize in high-quality printing equipment.
Why Roland BY-20 and DTF Are Trending in 2025
The custom apparel market is booming, driven by e-commerce, print-on-demand platforms, and consumer demand for personalized products. The Roland BY-20 and its DTF technology are trending for several reasons:
Accessibility for Small Businesses: Priced for startups, the BY-20 includes design software like FlexiDESIGNER VersaSTUDIO Edition and VersaWorks 6 RIP, enabling beginners to produce professional results right out of the box.
Versatility: The BY-20’s ability to print on diverse fabrics and function as a vinyl cutter expands its applications, from T-shirts to tote bags and sportswear.
Efficiency: With print speeds up to twice as fast as its predecessor, the BN-20D, and integration with automated shaker and dryer units, the BY-20 streamlines workflows for high-volume production.
Sustainability: Roland S-PG inks and powders are Oeko-Tex® ECO PASSPORT certified, ensuring they’re safe for textiles and free of harmful substances, aligning with eco-conscious trends.
These factors make the Roland BY-20 a top choice for entrepreneurs looking to enter or expand in the custom apparel market.
Key Features of the Roland BY-20 and Roland DTF Ink
The Roland BY-20 and its S-PG inks offer a suite of features that enhance print quality and usability:
High-Resolution Printing: With resolutions up to 1440 dpi and PrecisionCore Micro TFP printheads, the BY-20 delivers detailed, vibrant prints that withstand washing without fading.
Roland S-PG Inks: Available in 220-ml CMYK and White cartridges, these pigment-based inks ensure rich colors and durability. The white ink creates a base for vibrant designs on dark fabrics, though users note it’s consumed quickly during setup, so an extra cartridge is recommended.
Integrated Cutting: The BY-20’s contour-cutting and sheet-cut capabilities allow for precise print-and-cut graphics, making it unique among desktop DTF printers.
User-Friendly Design: Front-loading media and ink systems, plus intuitive software, simplify operation and maintenance, even for novices. LED status lights and Ethernet connectivity add convenience.
Automated Workflow: Integration with shaker and heater units enables roll-to-roll production, reducing manual labor for large orders.
These features make the BY-20 and its inks a powerful combination for achieving professional results with minimal effort.
Tips for Using the Roland BY-20
To maximize the Roland BY-20’s potential, consider these best practices:
Regular Maintenance: DTF printers require consistent use to prevent ink clogs. Perform regular maintenance as outlined in the BY-20’s intuitive utility software, and avoid using it for occasional printing.
Ventilation and Safety: Work in a well-ventilated area and use protective equipment like masks and gloves when handling DTF powder, as fumes can be hazardous. A fume extractor is highly recommended.
Optimize Ink Usage: Since white ink is used heavily, order an extra cartridge to avoid interruptions. Adjust ink settings in VersaWorks 6 for cost efficiency.
Use Quality Media: Pair the BY-20 with Roland S-F164 film and S-POWDER for optimal adhesion and durability.
Leverage Software: Use VersaWorks 6 for advanced color management and FlexiDESIGNER for creating graphics. The Roland DG Connect app helps monitor printer status remotely.
For businesses working with DTG PRO, consult their support team for tailored advice on optimizing the BY-20 for specific applications.
The Future of Roland DTF Printing
As DTF printing grows, Roland is poised to lead with innovations like faster print modes, AI-driven color management, and enhanced automation. The BY-20’s compact design and versatility position it as a staple for small businesses, while its eco-friendly inks align with sustainability trends. Future updates may include cloud-based workflows and broader media compatibility, further expanding its applications.
Getting Started with the Roland BY-20
To begin, purchase the Roland BY-20 from a reputable supplier like DTG PRO, ensuring you receive genuine Roland S-PG inks and accessories. Set up in a well-ventilated space, and follow the four-step DTF process: print to film, apply powder, cure, and heat press. Train your team on VersaWorks 6 and FlexiDESIGNER to streamline design and production. With a one-year warranty and Roland’s industry-leading support, the BY-20 offers peace of mind for new and seasoned printers.
The Roland BY-20, paired with Roland DTF ink, is revolutionizing custom apparel by making high-quality, versatile printing accessible to all. In 2025, this technology empowers small businesses to meet consumer demand for personalized products with efficiency and creativity. Whether you’re launching a T-shirt brand or expanding your print shop, the Roland BY-20 and DTF printing offer a path to success in the vibrant world of custom apparel.