Introduction
Tomato puree is a thick, smooth liquid made from cooked and strained tomatoes. It is widely used in sauces, soups, curries, and many ready-to-eat food items. The use of tomato puree has increased in the food processing industry because it saves cooking time and gives a rich tomato flavor to dishes. As the demand for processed food grows, the need for a tomato puree processing plant is also rising across the world.
Growing Market for Tomato Puree
The market for tomato puree is growing fast due to changing eating habits and the rise of packaged foods. Many restaurants, hotels, and households now use tomato puree instead of fresh tomatoes because it is easy to store and use.
Countries that grow large amounts of tomatoes are investing in industrial tomato plants to process fresh tomatoes into puree, paste, and ketchup. This helps reduce tomato wastage during the harvest season and provides a stable supply for food industries. With the help of modern tomato processing machines, production has become faster, cleaner, and more cost-effective.
Step-by-Step Tomato Puree Manufacturing Process
1. Sorting and Washing
Fresh, ripe tomatoes are collected and sorted to remove damaged or unripe ones. The selected tomatoes are washed properly to remove dirt and dust before processing.
2. Cutting and Crushing
The clean tomatoes are cut into pieces and crushed using a tomato processing machine. Crushing helps to release the juice and pulp from the tomato.
3. Heating
The crushed tomatoes are heated to soften the pulp and to help remove the skin and seeds. This step also kills bacteria and makes the puree safe for storage.
4. Pulp Extraction
After heating, the mixture is passed through a pulper or refiner machine to separate the skin and seeds. The result is a smooth tomato pulp that will become the puree.
5. Concentration
The pulp is thickened in an evaporator to remove extra water. This gives a thick and rich tomato puree suitable for tomato paste production and other uses.
6. Filling and Packing
The hot tomato puree is filled into sterilized bottles, cans, or pouches and sealed tightly. This keeps the puree fresh and safe for long-term storage.
The tomato puree manufacturing process ensures that the final product maintains the natural taste and color of fresh tomatoes.
Machinery Used in Tomato Puree Plants
A tomato puree processing plant requires several machines to carry out the full process smoothly. Below are some common machines used in the setup:
- Tomato washing machine: To clean tomatoes thoroughly before processing.
- Crusher or pulper: To crush and separate the pulp from the seeds and skin.
- Steam jacketed kettle: Used to heat and cook the tomato pulp.
- Evaporator: Helps to remove extra moisture and make the puree thick.
- Filling and sealing machine: For packing puree into containers or pouches.
These machines are made from stainless steel to maintain food safety and hygiene standards. A well-designed industrial tomato plant ensures smooth operation and consistent product quality.
Benefits of Setting Up a Processing Plant
Starting a tomato puree processing plant offers many benefits for food producers, farmers, and investors.
- Reduced waste: Extra or overripe tomatoes from farms can be used for processing instead of being wasted.
- High market demand: Tomato puree and paste are used in many food products all year round.
- Job opportunities: It creates employment for local workers, machine operators, and technicians.
- Better storage: Processed tomato puree can be stored for months without spoilage.
- Support to farmers: Helps farmers earn more by selling their tomatoes to the plant.
The food processing industry depends on such plants to provide consistent raw materials for sauces, ketchup, and other tomato-based products.
Final Thoughts and Call-to-Action
A tomato puree processing plant is a profitable and practical project for those interested in the food business. It not only supports local farmers but also meets the growing demand for tomato-based products in domestic and export markets.
If you are planning to start or invest in a tomato puree manufacturing process, make sure to choose good-quality tomato processing machines and maintain hygiene in every production step.
For more details and machine requirements, you can contact:
Email: tech@foodsure.in
Contact: 8826663121