A wide range of methods, such as metal casting, molding, cutting, shaping, drawing, punching, and so forth, are used in the manufacture of metal. Yet not every one of these steps is required to make a particular product. As Choong Ngai Engineering has been in business for 19 years, they are aware of what is best. Depending on the design and other application requirements, several ones may be required. Specialized metal manufacturing is useful in this situation. It enables sheet metal fabricator to pick the ideal metal fabrication process for the precise manufacturing of the product. The following page discusses the main benefits of custom metal fabrication.
What does “custom metal fabrication” mean?
The use of various fabrication techniques in bespoke metal fabrication results in a product that is made to the customer's specifications. The bespoke fabrication method enables the production of application-specific products, in contrast to conventional stock metal fabrication processes. Product specs may vary across industries like automotive, aerospace, military, and defense depending on the application needs. Metal fabricators must use a flexible fabrication technique in order to meet the typical needs of these industries.
This method helps them not only create and produce application-specific products, but also guarantees their long-term performance and quality.
Bespoke metal fabrication has benefits over stock fabrication.
For more reasons than just flexibility, custom fabrication is preferred to stock fabrication. You can understand the benefits of the process better by keeping in mind the following advice:
High Component Compatibility: Customization of metal/sheet metal fabrication is possible to assure component compatibility. They are often interchangeable since each component is individually designed and constructed to exacting specifications. Friction between two components, dimensional fit, and surface chemical reactions all have an impact on bespoke manufacturing processes. The same processes are used to create insulating rings and boiler cylinders, for instance. The inner diameter of the insulating ring must match the inner diameter of the cylinder lid and the cylinder's outer diameter.
While stock production only allows for the selection of the closest-fitting ring size, custom fabrication enables the construction of rings with precise dimensions.
Lifetime of a Product: Bespoke manufacturing helps create durable items. A fabricator can select the material that best suits the application after speaking with the customer. The fabricator can consider potential stresses, strains, and external pressures in addition to any potential chemical reactions that might take place while the process is being carried out. The product design is hence application-focused. For instance, if the application involves corrosive water, plain steel might not be the ideal option. Salt has the potential to harm the product quickly.
To increase the shelf life of the product during bespoke production, the metal fabricator has the option of employing stainless steel (Grade 316).
Improved Productivity: Combining two or more processes can occasionally result in the creation of a component in a variety of ways. You can choose the ideal manufacturing technique from a range of options with custom fabrication. For example, powder metallurgy, forging, CNC machining, and lathe machining can all be used to create gears. A metal fabricator will select the best technique for the work and help hasten the process when it comes to custom fabrication.
In terms of operational effectiveness, custom fabrication performs better than stock fabrication. Bespoke fabrication, which enables the creation of compatible components and avoids friction, wear, and tear losses, can prevent component overlapping. Simplifying these processes can increase the productivity of the metal manufacturing process.
These are some of the most crucial factors that influence a fabricator's choice of custom fabrication vs stock fabrication. The fabricator's qualifications, experience, and competency have a big influence on the outcome. This procedure includes precision calculations, perfect designs, and careful manufacturing methods.
It is therefore typically wise to select a reliable bespoke metal fabrication service provider.
