Laser cutting machines are widely accepted by the manufacturing industry because they simplify the cutting processes that earlier took longer time. Also the risk involved was high as all the processes were manually. With CNC laser machines all these problems were solved. They are faster and deliver more efficient results.
The investment of laser machines can be reimbursed in a short period of time as your business’s productivity will increase. If you are an entrepreneur looking to invest in a laser machine, read this article to know how a laser cutting machine works and why you should use it.
What is Laser Cutting?
The manufacturing industries have now started using CNC machines to speed up the production process. This machine also helps with laser cutting. So the CNC machine gives commands to the laser machine to make the cut. The 2D vector files are used to guide the laser.
The laser beam is created in a closed container by stimulation of lasing materials through electric discharge. The amplification of the laser beam is done by reflecting the beam through partial mirrors. This process is continued till the required energy levels are achieved and it forms a monochromatic light.
The laser beam is guided to material by CNC signals. The intensity of the light beam increases after it enters the fiber optics and gets reflected by multiple lenses. Melting and vaporizing of the material takes place after the laser beam is focused on the cutting sheet. To acquire clean edges of cuts, the air compressor is used to blow away the rest.
Benefits of Using a Laser Cutting Machine
Here are some benefits to convince you why you must invest in a laser cutting machine.
- Highly Precise and Accurate
The laser cutting machines have high precision as it delivers a focused light beam. The laser is powerful and has a small diameter. However, the accuracy of melting the cutting sheet is high. The tolerance level of the laser cutting machines are high and so it's an ideal choice for the aerospace industry.
- Affordable
With CNC machines in the laser cutting machine, you do need to add multiple tools for different types of cuts. There is no modification required in the machine for different cuts. Also, the surface lasts longer as there is no physical contact of the laser with the surface. The cost of maintenance is less as compared to other cutting methods. You only need to change consumables at regular intervals. To always receive the best quality cuts you must always buy good quality trumpf laser consumables or amada laser consumables from authorized suppliers.
- Best Fit for Complex Jobs
There are certain jobs that are too complex for the cutting machine. But the laser cutting machines can work on even thinnest edges of any material. To save your cutting sheet from any type of distortion, CNC laser machines can apply complex geometries to get the best cut. Also, the laser cutters have a broad tolerance level and are useful for a large number of materials.
- Less Wastage
A laser cutter produces a tiny amount of waste. This means that the utilization of the sheet is maximum. Thus, the production cost reduces as you get the most out of the metal sheet and you would have less waste material.
- Less Damage
The laser cutting machine ensures prevention of warping of cutting sheets. Some people believe that as the laser beam produces heat, it affects the other parts of the sheet. But the truth is that heat affects only the small area on the material and it does not affect the tolerance. The speed of the laser machines is high, avoiding any kind of distortion and warping of the cutting sheet.
- Low Power Consumption
Cutting processes usually consume a lot of power. However, the laser cutting machine does not have moving parts and so it reduces energy consumption. Also, the machine is fast and so it completes the task fast. So reduction in energy consumption means reduction in operation cost.
- Highly Compatible
You can get the most out of the laser cutting machines because they are compatible with a wide range of materials. Additionally, they are also useful in processes like marking, engraving, and drilling. It supports not only metals but also wood, plastic and some non-metals.
Conclusion
The laser cutting machines have amazing advantages that can help your business. Maintaining the machine helps in receiving good quality cuts. You should carefully clean the laser machine and ensure that the consumables are replaced regularly. You can find suppliers that sell good quality trumpf parts, amada parts, etc. online. A good quality spare parts lasts longer and helps in maintaining the quality of cut.
Source: http://altpartsinc.populr.me/what-are-laser-cutting-machines-and-why-we-use-them
