Custom stamping parts is a wider concept than deep drawing. It can be defined in several types and each of the stamping types are aimed for special needs. There is progressive stamping and transfer stamping for high volume productions, single and compound station stamping for prototyping and short run manufacturing. This technology can be utilized in many applications with many more forms of products. At JCL, we leverage decades of expertise in engineering and manufacturing to deliver custom stamping die components to our clients' exact specifications.
Types of Sheet Metal Stampings
Progressive Stamping: For high-volume production, each press stroke produces a complete part with high precision tolerance.
Transfer Stamping: Ideal for creating large size components, leveraging complex shape forming and maintaining dimensional accuracy.
Compound Stamping: A single stroke determines a feature forming for test runs and prototype evaluations, preparing for mass production.
Precision Stamping: Focuses on creating components with exacting tolerances and intricate designs.
TYPICAL PROCESSES OF CUSTOM STAMPING
Whether it's Progressive Die Stamping or Transfer Die Stamping, both involve a series of forming processes. Each forming operation serves a different purpose – some deepen the product, others create surface features, or remove excess material. We are familiar with the characteristics and processing features of various forming tools, having a profound understanding of their corresponding tool and die manufacturing. We can flexibly apply tooling structures and various tools combinations. Below, we introduce some commonly used forming processes.
Blanking: The stamping process of cutting flat shapes from sheet metal.
Punching: Creating holes or openings in sheet metal through a punching operation.
Piercing: Perforating sheet metal to produce holes or patterns.
Bending: Custom sheet metal bending-Deforming sheet metal along a straight axis to create angles or curves.
Bottom Bending and Air Bending (Coining): Techniques for forming bends in sheet metal using press brakes.
Drawing: Forming sheet metal into cup-like shapes with concave or convex features.
Forming: Extrusion forming-Shaping sheet metal into desired contours through various bending and deformation methods.
Ironing: Reducing the wall thickness of a cylindrical part through axial compression.
Flanging: Creating a flange, or projecting edge, on a sheet metal component.
Embossing: Impressions or raised designs formed on sheet metal for decorative or functional purposes.
Curling: Rolling the edge of a sheet metal component to form a curved or rounded edge.
Trimming: Removing excess material or unwanted features from sheet metal components.
Lancing: Cutting slits or openings in sheet metal for specific design or functional requirements.
We can also provide kinds of stamped metal parts for sale, if you are interested, please contact us.
As a professional metal stamping manufacturer, JCL has high-quality sheet metal stamping for sale. Welcome to contact us if needed.
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