A wire harness keeps numerous wires or cables organized. The purpose of the wiring assembly is to transmit a signal or electrical power. Wire harnesses are essential because they allow manufacturers to install a bundle of wire as a single unit rather than one wire at a time. Wire Harness Braiding is an excellent form of protection for wiring and cables.
Mainly, the wire harness braiding technology is used when a wire harness assembly requires more durability and abrasion protection due to harsh environmental applications. Industrial wire harnesses must perform flawlessly for years because they are subjected to harsh environments. Hence, one must work with the wire harness manufacturers who can fabricate a braided wire harness, including the right mix of materials, maximizing flexibility, tensile strength, abrasion resistance and durability.
Today, wire harness manufacturers also design and manufacture dependable, custom-braided wiring harnesses built to meet the exact needs of any industry. Let us delve deeper to learn more about wire harness braiding technology.
Basic Understanding of Wire Harness Braiding
The wiring harness coved with braided sleeves is called a braided wire harness. The braided wire sleeves work as organizers or protectors. Wire Harness Braiding involves a braiding machine that wraps a harness with a unique engineered yarn. The yarn protects from harsh environments while keeping the harness slim, light and flexible. The yarn also comes in various colours that one can use for wire identification purposes.
Many different materials for braiding are used, such as stainless steel wire, brass wire, PVC yarn, all the aramid fibres, Nomex, Kevlar, and Vectran 1500. Braiding protects wires against vibration, abrasion, heat, fire, chemicals, sunlight, and electromagnetic interference. It is an easy process to learn and integrate into an existing operation.
Many industries, including medical, telecommunication, military, and automotive sectors, require wire harness braiding to fulfil the wiring and cabling needs. Nowadays, colour-coded braiding is also used to identify a wiring harness quickly.
Advantages of Braided Wire Harnesses
There are many advantages of Braided Wire Harnesses. The most crucial benefit of braiding is that it increases the strength and durability of the wire harness. Another reason to braid a wire harness is to protect it in a high-temperature situation, as heat can damage the various components of the harness.
To reduce heat transfer, a fibreglass braiding material is often used. Braiding also provides superior protection from EMI (Electromagnetic Interference). Also, braided wire harness assemblies have a longer lifespan. The wire harnesses protected with braided wire harness technology last 10-13 years.
Hence, the key advantages of using Harness Braiding include excellent protection against abrasion, prevents internal wire movement, higher fire resistance, highly tolerant to oil, grease and other engine fluids, exceptional UV resistance, withstand higher heat range and reduced overall diameter, allowing the harness to fit into restricted areas.
What to Look For In a Wire Harness Manufacturer
A wire harness manufacturer is generally a business that provides services to complete the wire harness assembly process. Today, the most common primary functions that wire harness manufacturers perform include automatic cutting, stripping and terminating, moulding, braiding and winding, electro-sonic welding and wire harness assembly.
The wire harness manufacturers operate various machines that produce wire harness assemblies to transmit either electrical power or signals. They typically serve the energy, automotive, commercial, computer, medical, gaming, agriculture, amusement, and military industries.
If one is looking for an experienced harness braiding service, select a manufacturer who can provide braiding solutions that protect the wiring harness in the harshest environments.
Also, it uses a wide variety of high-performance materials like vinyl-coated nylon yarn that provides abrasion resistance that will not allow moisture to collect while also protecting from damage. Lastly, who has the capability of custom colour braiding to meet specific customer demands
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