Complete Guide On PP Woven Bags: Manufacturing To Retailing

Polypropylene woven bags are no more a strange name for people. You can see these bags almost everywhere. And because of its versatility, it has become one of the most popular packaging materials of the present time, having a wide industrial application. The PP woven bags offers lots of functionality and features, however, you would be amazed to know that these bags do not require many resources for manufacturing. The PP fabric is the simplest with the most advanced features. Furthermore, you would be surprised to know that manufacturing of this fabric is simple and requires the minimum resource. Here is the insight into its complete manufacturing process.

First Step – Manufacturing Of PP Woven Bags Sheet

The first step of making PP woven fabric is melting and turning polypropylene granules into thin films. After the film development, the specified thickness of strips are cut from it. This strip act as a thread in the polypropylene woven bags making process. The strips are cut according to the woven fabric requirement. For low grade regular woven bags regular size strips are cut. For thick fabric, its measurements are adjusted according to requirements.

At this stage, stabilizers, filters and other chemicals are added to the polypropylene mix. It makes this mix ready for developing stable PP woven fabric which is printable, dyeable and stretchable.

Second Step – Managing Polypropylene Thread

The thread derived from the process is rolled over bobbins. The same bobbin is then used in the weaving process. The thread from bobbins is woven in a weft and wrap manner to create PP woven fabric. It is similar to the bobbin used in sewing machine. At this step, the thickness of the woven fabric is customized according to the requirement. Yes, PP woven fabric comes in different thickness and based on that its value is decided.

Third Step – Managing PP Woven Fabric Roll

At this stage, the pp woven fabric starts taking its final shape. The fabric is wrapped in a circular way to form pp woven fabric roll. It is then cut and sewed at one end to make PP woven sacks/bags.

To make woven sack from the fabric it is cut and sewed at one end. Sacks are the most prevalently used packaging material in our country. You can see its use from field to bulk food packaging. To make bags handles and other things are added to sacks later.

The PP fabric roll comes in different sizes and shapes depending on the bag's specifications, e.g., for laminated bags, there will be a laminated pp fabric roll, for Bopp bags, there will be a BOPP fabric roll. Similarly, for different sizes of bags and sacks, a different set of the roll is there.

Printing On PP Bags

The PP woven bags manufacturer offers two types of printing on PP bags. Regular printing like offset and screen, and the second is BOPP film printing. BOPP is the most advanced form of printing on these bags. In this printing format, a BOPP film is laminated over the PP woven bags. It has a glossy finish and gives an attractive appearance to the bag.

Regular printing is mostly used for adding packaging details to the bag. It is also used for products labeling. In these bags, printing on fabric is also customization. Printing is done after the final bag has come in the shape.

Exclusive Features Of PP Woven Fabric and Its Products

The PP woven fabric has some exclusive features that make it different from other packaging materials. It includes

PP woven fabric is a highly customization material.
The fabric has a high resistance to wear and tear.
It is robust and has a high weight taking capacity.
The fabric is non-reactive. Therefore, it is considered one of the safest packaging materials for food preservation.
Polypropylene woven bags are one of the lowest cost bags because of their low manufacturing and raw material cost.
The fabric has good moisture resistance. The same characteristic is visible in the polypropylene woven bags also.

How To Get PP woven Bags

Several PP woven bags manufacturers are present in India, and they provide a wide range of products catering to different packaging requirements. The manufacturers follow international standards and use the finest quality products in bag manufacturing.

Conclusion: All these practices have ended up any dependency on the export of polypropylene bags and made it affordable. Further, the presence of a large number of manufacturers in India has made availability of woven bags unhindered. Some of the manufacturers are even into the export of pp woven fabric roll, bags, sacks and other product of propylene to different countries.

Useful Topics as per your interest

dnsgroup Member since February 2, 2022

DNS Group is the market leader in packaging products and is expanding to add more such products in our kitty. We are headquartered in Bengaluru and we operate across the country with 17 offices along with warehousing locations. We also have manufacturing facilities at 6 locations. We are preferred partner for our suppliers and customers because we believe in delivering sustainable value to them.