For industry, the prospect of downtime caused by an electrical failure is one of the greatest dangers to profitability. Costs due to interruptions related to producing products, failure of the electrical system, damage to the electrical system, and ongoing costs associated with regular equipment maintenance and operational costs continue to grow over time. The businesses in the UAE that rely on factory-based operations (manufacturing of materials, oil & gas, logistics, and construction) are all operating in extremely demanding environments where the electrical systems used to support these activities must be selected carefully.
An example of how important it is to select your electrical systems properly is highlighted by one manufacturing facility in the UAE that experienced difficulty in the past with maintenance and cost-effective electrical operation because of outdated wiring systems that did not utilise high-quality armoured cables to support their electrical systems. By converting from the use of unsatisfactory wiring systems to utilising armoured cables, this facility significantly reduced their maintenance costs through improving the efficiency of their operations and the subsequent reduction in production interruptions due to electrical failures.
As illustrated by this case, the important reasons for this trend towards selecting trusted Armoured Cable Suppliers in the UAE is directly related to the necessity of providing more reliable and safer industrial environments to operate in.
The issues at hand are increasing maintenance costs and repeating issues with the cable.
An industrial facility located within the industrial zone of the UAE is experiencing continuous electrical issues for multiple years. The facilities maintenance team continually resolves the following issues:
- Damage to insulation on cables
- Loss of power
- Shorting of cables due to exposure to the environment
- Shutdown of equipment due to cable-related issues
- Repair or replacement of cables is expensive
The facility experienced extreme environmental limitations with high ambient temperatures, exposure to dust, excessive vibration from heavy machinery and occasional exposure to moisture. Standard cable simply could not withstand the harsh industrial environment.
The facilities manager indicated that costs incurred by maintenance for cable repairs had increased significantly over the past two years and have adversely affected productivity and operational budgets.
Upon completing an extensive inspection, electrical consultants recommended upgrading to industrial armoured-grade cables and to source from a certified experienced supplier of armoured cables in the UAE.
What is an armoured cable?
Armoured cables are considered specially designed electrical cables that are protected by a strong metallic covering. The most common materials used for the armour are either steel or aluminium. The protective armour prevents physical damage to the internal conductors of the cable, prevents environmental stresses to the internal conductors of the cable and protects the internal conductors from mechanical forces applied to the armour during installation and operation.
Unlike standard cables, armoured cables are built to withstand extreme industrial environments, where safety, durability and long-term performance are required. Armoured cables are used extensively in:
- Manufacturing plants
- Oil and gas facilities
- Construction projects
- Underground installations
- Outdoor electrical systems
- Heavy industrial operations
Maintenance Expenses Reduced by Using Quality Armored Cables
After upgrading to quality armoured cable in the electrical system, improvements were noted within months at the facility.
Physical Damage Reduction
The former wiring system had severe physical damage from machines and accidents due to cable damage. Using armoured cable provided greater mechanical protection, thus less cable wear.
As a result of the improved cable performance, maintenance incidents related to cables were greatly reduced.
Improvements in Harsh Environments
Electrical systems in heavy industry in the UAE experience numerous harsh environmental conditions, such as extreme temperatures, dust, moisture, and corrosive conditions. In general, low-quality cables will deteriorate quickly in these types of environments.
However, quality armoured cables are engineered specifically to withstand these environmental challenges. This prevents manufacturers from having to replace cables often or incur costly emergency repairs.
Cost Reduction Due to Downtime
A manufacturing facility incurs lost profits every time it experiences an unplanned loss of production. Prior to the installation of quality armoured cables, there were many unplanned outages due to electrical failures.
Since the facility installed quality armoured cables, they have had a reduction in the number of unplanned outages. The maintenance department has reported improved reliability of the systems and a reduction in the amount of time spent troubleshooting electrical problems.
According to industry studies, each hour of unplanned manufacturing downtime can result in lost profits ranging from thousands to millions, depending on the size of the operation. The cost of preventing even a few unplanned outages each year can result in significant savings.
Increased Safety at Work
Electrical fires, electric shock and equipment failure are all required and provided by damaged cables or faulty wiring; armoured cables protect against damage to the electrical conductor and increase safety at work.
Reliable cable infrastructures are an important asset to the industrial facility's operations to maintain compliance with both UAE safety standards and the United States.
The Importance of Choosing the Right Armored Cable Suppliers in the UAE
Cables are not all created equal; the successful upgrade of the plant could easily be attributed to partnering with a reputable armored cable supplier in UAE that provided certified, industrial-grade goods.
Most reliable suppliers provide the following:
- Internationally Certified Cable Solutions
- Technical Consultation & Product Support
- Custom Specification for Cables
- Compliance to All UAE and International Rules & Standards
- Long-Term Reliability on Products
Experienced suppliers enable the business to receive all products specifically built for their operational environment, as manufacturer-supplied ones are less expensive and may also be less reliable later.
Long-Term Operations Cost Savings From Quality Cable Infrastructure
Though the first cost may be greater for premium armoured cables, it will produce a greater total saving due to lower repair costs, fewer replacements, increased energy savings, fewer operational interruptions, a longer equipment lifespan and improved system dependability over time.
Demand for Long-lasting Electrical Solutions in the UAE Will Increase
As development of both the industrial and infrastructure sectors continues in the United Arab Emirates (UAE), there is an increasing demand for reliable, durable and high-quality electrical products. Industrial sectors across the UAE are beginning to understand that dependable electrical system reliability is not only required for the functionality of the business but also plays a crucial role in ongoing business continuity and securing the workers and customers of that business. The use of armoured cables has become one of the most important elements to ensure the reliability and performance of modern industrial infrastructure, from factories, logistics centres and renewable energy plants and through to commercial property developments.
Conclusion
Through the experience of the industrial plant, having upgraded to higher-quality premium armoured cables can drastically reduce ongoing maintenance costs while, at the same time, improve reliability within the operational aspects of the business. For those organisations operating in the high-demand industrial sector, selecting a trusted armoured cable supplier in the UAE is not just a purchase; it is an investment into long-term efficiency, safety and performance.
You should contact experienced suppliers of armoured cable within the UAE to obtain quality-certified cable solutions that meet your requirements. Selecting the right cables today will reduce the risk of experiencing expensive maintenance problems in the future.
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