Stop guessing your hat size and eliminate costly returns with this expert guide to measuring your head for fitted caps. Whether you’re a decorator managing bulk orders or stocking inventory for your brand, precision matters — fitted hats have zero adjustment, so the measurement must be perfect. This comprehensive guide walks you through the tape method, common mistakes like ignoring hair volume and head shape, and critical considerations for decorators (embroidery can shrink hats!). Discover the 60/40 stocking rule for inventory allocation, learn why OTTO FLEX and OTTO COMFY FIT styles offer more forgiveness, and get answers to sizing questions about hair, weight changes, and flexfit vs traditional fitted caps. With proper measuring techniques and wholesale blank cap samples from CapBargain, you’ll nail the fit every time and maximize your ROI on bulk orders.
Source: https://capbargain.com/blog/how-to-measure-a-fitted-hat
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