Waterjet Cutting Machine and Its uses in Industry

Industrial cutting solutions are very widespread and you can find different cutting machines which work on different technologies. One cutting and shaping technology that has gained a lot of acceptance in different industries is a waterjet cutting machine.

It uses a very strong, highly pressurized stream of water which is so sharp that it can cut through many things like wood and rubber on its own. If some abrasive material is added to it, it can even cut through metals. 

What is a Waterjet Cutting Machine?

A waterjet cutting machine is a specialized device which collects water from a source, compresses it to a very high level and shoots out a focused stream on the target. The stream is controlled by a Computer Numeric Control (CNC) system which makes it exceptionally precise. The machine is made up of multiple components, the key of which are the pump which pressurizes the water and the storage tank in which the pressurized water is stored.

Both of these are manufactured to very demanding engineering specifications. They undergo a number of different tests while in the manufacturing stage like vacuum tests, pressure tests and hydrostatic test. It is only after these parts have been able to clear some very stringent tests that they are cleared for any kind of sale in the market and approved for commercial use. 

Common Considerations for using a Waterjet Cutting Machine:

If you are planning to install or operate a waterjet cutting machine from your business premises, you need to consider the following things: 

First and most important thing is that you should earmark a special area where the water jet machine is to be installed. Put appropriate signage around the area and regulate who can enter and pass through the area. Do not install any other kind of machine in the same area. Second thing is that the workers who are going to operate the machine are properly trained. Generally the company which has manufactured the water cutting machine will also offer the concerned training services for your employees so they can make the best and careful use of the machine. Regularly get the machine parts tested to prevent any accident. For example, the storage tanks of water jet machines should be tested on a regular basis. Multiple tests like pressure test, leak test, vacuum test and hydrostatic test must be conducted. Provide safety gear to employees who will be operating the waterjet cutters. This includes hard hats, eye protection, high visibility jackets as well as all other safety gears recommended by the machine manufacturer. 

Common Applications of Waterjet Cutting Machines:

The sheer effectiveness of the water jet machines, coupled with their precision, is something which has proven itself in different areas of application. This is why you can find so many applications of a waterjet cutting machine. 

Cutting of Custom Metal Parts: This is one of the most common applications of waterjet cutting. You want to make a specially designed nut, screw, gear or any such item, you can get it done with a waterjet machine. Since the work is controlled by a CNC system, you can just make the product design on a computer and the machine will make the finished product for you. Cutting of Metal Signage: Signage, for example logos can be very complex and thus making high quality metals signs can be very complicated. Thanks to the precision of waterjet machines as well as their ability to produce very complex designs means that you can make very durable and very high quality signage with it. 

Heat sensitive material production is perhaps the most common application of waterjet cutting. This is because things expand and change shape when they get hot. With waterjet cutting the heat is just not enough that the product can change shape and thus is best suited for such needs.