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Diffusion Bonding vs. Brazing for Microchannel Heat Exchangers: Which Process Should You Choose?
Microchannel heat exchangers (PCHEs) have become the standard choice wherever engineers need extreme compactness paired with high-pressure, high-temperature performance — from hydrogen refueling infrastructure to aerospace cooling systems to EV battery cold plates. But the manufacturing process used to join the etched plates that make up these cores has a direct impact on reliability, cost, and long-term performance.