DIC TOOLS is a leading Broaching Machine Manufacturer. These are frequently hydraulically operated machines. Broaching machine tool for finishing surfaces by drawing or pushing a cutter called a broach completely over and past the surface. These are used to remove material from a workpiece. Normal workpieces include small to medium-sized castings, stampings, forgings, and screw machine parts. It varies from other machining processes depending on a specific tool also called a broach. Like a broach pushes against or pulls through the surface of the workpiece, it leaves behind holes. You may need to adjust the tooling or increase the frequency of tool sharpening and other conservation steps, depending upon the material you use. Almost all manufacturing companies use a machine when broaching a workpiece. Properly managed machines can make cuts in a variety of materials rapidly and accurately. When precision-machining is needed or odd shapes are required to be created, broaching is mostly used for high-quality production.
Types of Broaching Machine:
Vertical Broaching Machine
Keyway Broaching Machine
Horizontal Broaching Machine
Surface Broaching Machine
Notch Broaching Machine
Below is the explanation of all Broaching Machine Types:
Vertical Broaching Machine: It is suitable for round, spline, and profile broach tools; it uses a precision tool to make custom cuts in work piece at high speeds. Vertical machines are frequently used in numerous operations since they are helpful to pass work from one machine to another. It is also used to produce circular and non-circular holes, splines, and flat surfaces. Vertical Broaching Machine is well developed to meet industrial specifications. This is available in Stroke Length 800/ 1000/ 1200/ 1500mm. DIC machines also can be made in different specifications as per the customer requirement. Vertical Broaching machines have many advantages over horizontal broaching machines. Broaching Speeds- Upto 12Mtr/Min.
Keyway Broaching Machine: We are a keyway Broaching Machine Manufacturer based in India. These are specially made for keyway and small-size broach tools. This is common for a broaching machine to feature a cutter with multiple teeth. Multiple amounts of lubrication are provided in the process by oil, water, or tap cutting fluid. DIC, Keyway broaching can also be done to hard metals but very soft metals example: brass, copper, and aluminum run into problems. Stroke Length- 600/ 800/ 1000/ 1200 and Return Speed up to 12mtr/Min. This is a cost-effective method of cutting out a keyhole shape in multiple industrial products.
Horizontal Broaching Machine: This is commonly used to cut internal shapes, and forms, such as keyway and squares. Also used to produce precision components at a fast rate. Its work pieces will greatly determine the size and specification of broaching machine required. The Horizontal machine has a power cylinder and body-oriented horizontally with the broach being pulled through or past the piece part. The broach machines can make the requisite first steps to an accurate finished product or make cuts ready for distribution. These machines are easy to adjust and retool. Horizontal Broaching Machine speed is up to 8 Mtr/Min. We have the complete range of machines available with standard strokes, tonnages, and cutting speed available. Return Speed: 12mtr/Min.
Surface Broaching Machine: DIC Tools is a Surface Broaching Machine Manufacturer based in India, suitable to extend the scope of work requiring exact resistances, and fine surface completions. Also in the broaching industry, it refers to broaching any external surface or surface of a piece part. It can also take on many forms, some of which can be complex. Other broaching, which involves boring a hole or carving grooves into the interior of a part, these broaching machines only treat the external of the material. Cut can be either a single direction or both, at a broad range of variable cutting speed. DIC Broaching Machine is well suited for mass production, and also easily integrated with automation for loading/ unloading of components. This machine is most simply adapted to vertical or high-speed broaching machines.
Notch Broaching Machine: Notch Broaching Machine is suitable for ferrous & non-ferrous material for sample preparation of “V” or “U” Notches for Impact Testing Machine. Our Notch Broaching Machine is quite durable and has the unique property of being resistant to corrosion and abrasion. These are two types of machines: Manual Notch Broaching Machine and Motorized Notch Broaching Machine. Easy hand-vice for holding the specimen is built on the machine. This machine is also used in labs to produce small batches in less time. You can buy this dependable and rapid machine at leading market prices. Our Broaching Machine Dimension is: 210mm X 210 mm X 1050 mm. DIC TOOLS range complies with the set standards of the industry. Machines also can be made in different specifications as per the customer requirement.
