Purchasing an overhead crane is a significant financial commitment. Learn about some of the issues that may arise during the life of your crane overhead, as well as what you can do to avoid them.
Your overhead crane, like any other piece of equipment or machinery, will require regular maintenance to extend its life and keep it functioning properly. Overhead crane problems are something that any business owner should be concerned about, and we recognize that buying an overhead crane is a substantial investment that you'll want to preserve.
There are main common difficulties with overhead cranes so that you can better understand what issues or difficulties you can face during the life of your crane. What's more, what can you do to assist prevent or lessen them?
The following are some of the most common issues with overhead cranes:
1. The Wire Rope Has Been Damaged or Degraded
One of the most prevalent problems with an overhead crane system is damage or deterioration to the wire rope. There are a variety of typical wire rope issues, including the ones listed below:
• The reeving system's wire rope has leaped out.
• Rope diameter reduction below nominal – Corrosion on the inside or outside of the core, wear on the exterior wires
• Outside wires that are broken or damaged
• End connections with corroded or damaged wires
• Inspection of a wire rope before each shift is the best approach to avoid damage or failure. If there is any sign of damage, the wire rope should be carefully disposed of to avoid further use.
2. Issues with Crane Skew and Alignment
The entire crane system can be stressed and damaged by an overhead crane that is out of alignment and skewing as it goes down the runway. The difficulty with a crane that isn't tracking properly is that over time, pressures that weren't accounted for in the crane's design and installation put stress on the runway beams as well as the tie-backs or structure.
These kinds of pressures can lead to:
• Accidents happen.
• Derailment or crane failure
• Downtime and lost production are both consequences of equipment failure.
• Repairs and replacement of components are expensive.
A crane that isn't tracking properly wears down the wheels, wheel bearings, and wheel flanges, as well as the motor drives and other equipment prematurely.
Having your overhead crane examined by a trustworthy third-party service provider regularly basis is the best approach to avoid skew and alignment difficulties. A crane manufacturer in India can inspect your crane rails and runway systems for any flaws and fix them before they become greater difficulties.
A crane service company can ensure that your overhead crane system meets the allowed tolerances set out by the Crane Manufacturers for runway system design.
Conclusion: Follow Regular Service and Maintenance
Your crane manufacturer should provide you with an owner's handbook or a maintenance interval book. Follow the manufacturer's recommendations for crane and hoist maintenance, as well as lubrication and inspection intervals, as they are dependent on the duty cycle and capacity of your crane.
Contact loadmate.in now to talk with a Crane Specialist about scheduling a consultation for your next project or searching for a third-party inspection provider to keep you in compliance with industry rules. They would love the chance to help you with your overhead material handling requirements.
